Welding Repair Skills Of All-welded Plate Heat Exchanger

The heat exchange plates of the all-welded plate heat exchanger are made of special stainless steel and pressed with special moulds. It has a corrugated plate structure similar to a plate heat exchanger, and at the same time it adopts more advanced all-welded process sealing, no Welding repair skills of all-welded plate heat exchangergasket design, and a variety of metal and alloy materials to ensure that MAX all-welded heat exchangers are suitable for temperatures from -195 ℃ to 538℃, working pressure from vacuum to 8.2MPa heat exchange process occasions. And its compact structure design, efficient heat transfer performance and convenient and flexible use. The fully welded plate heat exchanger is a heat exchange equipment that is resistant to high temperature and pressure, which is different from the detachable plate heat exchanger. With its small footprint and 0.8-1mm heat exchange plates, the heat transfer efficiency is much higher than that of tubular heat exchangers. The surface of the all-welded heat exchanger is welded by the argon arc welding process, and the welding repair technique of the all-welded plate heat exchanger.

(1) Clean up the repair area of the plate heat exchanger before welding, and brush the chlorate brazing flux on the welding surface.  

(2) Lay the plate heat exchanger flat before welding, store water in the heat exchanger, and wrap the vicinity of the welding area with a damp cloth to prevent the high temperature generated during welding from being conducted to nearby and melting other places or affecting the welding strength.

(3) The silver-based electrode used for welding should have a silver content of at least 45%. The temperature during welding should not exceed 650°C to avoid affecting the welding strength.  

(4) The continuous welding time should be controlled not to be too long in order to reduce the excessive heat influence.